MELTBLOWN NON WOVEN FABRIC (FILTER MEDIA)
Meltblown technology is one of the most effective methods for producing fine, highly efficient filter media. Meltblown fibers can achieve diameters of less than 10 microns—approximately one-twelfth the size of a human hair and one-fifth the size of a cellulose fiber—allowing for superior filtration performance.
The process begins with raw synthetic thermoplastic materials such as polypropylene (PP), polyethylene terephthalate (PET), or polybutylene terephthalate (PBT). These materials are melted and extruded through a die containing numerous microscopic nozzles. As the molten streams emerge, they are simultaneously stretched and attenuated by hot, high-velocity air, creating ultra-fine, continuous fibers. These fibers are then collected and bonded—mechanically, thermally, or chemically—forming a highly uniform, web-like non-woven fabric ideal for critical filtration applications.


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PROPERTIES
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High Filtration Efficiency: Meets required BFE (Bacterial Filtration Efficiency), PFE (Particle Filtration Efficiency), and Breathing Resistance standards for respirators such as N90, N95, N99, FFP1, FFP2, and FFP3.
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Compliance for Surgical Masks: Conforms to ASTM Level 1, Level 2, and Level 3 standards for medical and surgical mask applications.
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Versatile Filtration Capabilities: Designed to meet stringent performance parameters for:
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Pollen filter media
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Fuel and oil filtration media
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Engine air filtration media
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Hydraulic filtration media
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Room air and vacuum cleaner media
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Specialty liquid filtration media
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HVAC V-bank and bag filters
TREATMENT
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Hydrophilicity: Enhances moisture absorption for improved comfort and functionality.
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Bacterial Resistance: Provides antimicrobial protection to maintain hygiene and safety standards.
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Filtration Enhancement: Optimizes particle capture for superior filtration performance.
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Flame Retardance: Increases fire resistance to meet stringent safety regulations.
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Liquid Repellency: Prevents liquid penetration, ensuring dryness and product longevity.
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Resilience: Improves fabric durability and recovery after stress or deformation.
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Softness: Delivers a gentle, comfortable touch, ideal for sensitive applications.
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Sterility: Supports aseptic conditions, essential for medical and hygiene use.
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Strength: Ensures superior mechanical properties, including high tensile strength and tear resistance.
APPLICATIONS
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Medical Industry:
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Respirators (N95, FFP series)
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Surgical gowns and coveralls
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Hospital drapes and protective apparel
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Filtration Solutions:
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Oil filtration systems
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Water purification and filtration media
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Air filtration for industrial, automotive, and HVAC applications
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Spill Control:
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Absorbent pads and rolls
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Spill containment booms
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Pillows and socks for chemical, oil, and universal spills
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Automobile Industry:
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Applications in filtration, interior components, insulation, and more
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